Clutch
   Water pump

     Clutch
       Slipping related problems
       Clutch drag related problems
       Shuddering and chattering problems
       Abnormal noises and inability to drive (broken clutch)
       Clutch cover selection errors and clutch mechanism operation failures

Slipping related problems
Condition : Oil or similar substance is on the friction surface of the facings.
 
Disc related
causes
Cover related
causes
Other causes
 Cause :

 1. Transmission oil or engine oil has leaked onto the facings.
 2. Insufficient verification at the time of installation.
 3. Problem with vehicle.
 Cure :

 1. Inspect and repair transmission and/or engine.
 2. Replace disc with new part.

Condition : Facings are worn.
  
Disc related
causes
Cover related
causes
Other causes
 Cause :

 1. Facings have reached the end of its wear life.
 2. Facings have been scorched due to excessive partial clutch engagement, excessive 2nd gear starts, or excessive downshifting, etc.
 3. Improper driving method.
 Cure :

 1. Improve driving method.
 2. Replace disc and cover with new parts.

Condition : Facings have broken.
  
Disc related
causes
Cover related
causes
Other causes
 Cause :

 1. Facings have burst due to rapid change in torque (i.e.: mis-shifting or speed shifting).
 2. Vehicle was driven with scorched facings.
 3. Improper driving method.
 Cure :

 1. Improve driving method.
 2. Replace disc and cover with new parts.

Condition : Pressure of the diaphragm spring is weak.
  
Disc related
causes
Cover related
causes
Other causes
 Cause :

 1. Spring function of the diaphragm spring has degraded due to heat fatigue.
 2. Wrong part was installed.
 3. Improper driving method.
 Cure :

 1. Improve driving method.
 2. Replace cover with correct part.
 3. Replace disc and cover with new parts.

Condition : Misalignment or malfunction in the release mechanism.
 
Disc related
causes
Cover related
causes
Other causes
 Cause :

 1. Release bearing remains connected to the diaphragm spring (partial engagement). (Cable tension changes with use, making the clutch more susceptible to slipping).
 2. Misalignment at time of installation.
 Cure :

 1. Readjust the release mechanism.

 
 
 
 

 

   

 
 
 
 
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