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 Clutch
Water pump
 Clutch
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Slipping related problems
Clutch drag related problems
Shuddering and chattering problems
Abnormal noises and inability to drive (broken clutch)
Clutch cover selection errors and clutch mechanism operation failures
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Clutch drag related problems |
| Condition : Splines are scratched, dented, or damaged. |  | Disc related
causes | Cover related
causes | Other causes | Cause :
1. Input shaft was scratched or other damage occurred to the splines when installing the transmission, resulting in sliding problems or a deformed disc plate, causing significant run-out.
2. Installation error.
| Cure :
1. Replace disc and cover with new parts.
2. Ensure centering when installing transmission.
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| Condition : No grease on splines. |  | Disc related
causes | Cover related
causes | Other causes | Cause :
1. Grease was not applied or insufficiently applied when installing the clutch disc, resulting in sliding problems.
2. Installation error.
| Cure :
1. Apply grease to the disc splines.
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| Condition : Deformed clutch disc. |  | Disc related
causes | Cover related
causes | Other causes | Cause :
1. Misalignment of the crankshaft and input shaft caused a wobble in the rotation (figure-8 rotation), deforming the disc so that power is transmitted even when disengaged.
2. Installation error.
| Cure :
1. Replace disc and cover with new parts.
2. Ensure centering when installing transmission.
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| Condition : Straps or other components are deformed. |  | Disc related
causes | Cover related
causes | Other causes | Cause :
1. Strap has been deformed or the retractable …
2. Damaged in shipping.
3. Mishandling or installation error.
| Cure :
1. Replace cover with new part.
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| Condition : Release mechanism misaligned or failed. | | | Disc related
causes | Cover related
causes | Other causes | Cause :
1. Insufficient fluid (leaks, etc.) in clutch hydraulic parts.
2. Incorrect cable adjustment
3. Release fork was installed incorrectly.
4. Misalignment at time of installation.
| Cure :
1. Readjust the release mechanism.
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| Condition : Excessive run-out on flywheel. | | | Disc related
causes | Cover related
causes | Other causes | Cause :
1. Installation error.
| Cure :
1. Realign or replace the flywheel.
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